Anti-corrosion protection before powder coating

Anti-corrosion protection before powder coating

Products that are exposed to severe weather conditions often require double surface protection against corrosion. Elements that are to serve for many years must be properly prepared. One of the reliable methods that protect against corrosion is powder coating. Steel structures, fences or metal gates are exposed to constant corrosive factors. Powder coating with previously performed anti-corrosion protection guarantees protection against rust, thanks to which the elements remain efficient and aesthetic for longer. Powder coating is a complicated process that requires proper preparation of the painted surface. Before powder coating, it is worth protecting the element by: primer powder coating, electro-galvanizing or hot-dip galvanizing. These processes significantly increase the material’s resistance to oxidation, and also make the paint adhesion in the powder coating process better.

Powder coating without prior anti-corrosion protection

Powder coating in itself is a great way to prevent corrosion of materials. Pigments contained in the paints used effectively prevents the formation of rust. In addition, the layers of varnish applied to the material in the process of powder coating has an insulating function and block the access of oxygen and water to the material. Therefore, it is possible to carry out powder coating without prior anti-corrosion protection. However, this method is only applicable to the treatment of elements used in rooms. Equipment located outdoors and exposed to changing weather conditions every day should be subjected to additional processes. As a result, their durability is significantly extended.


Two-layer powder coating is an ideal method of protecting metal surfaces for many years. It works well both for powder coating elements used outdoors and indoors. In the process of powder coating with an earlier primer layer, zinc-free primer paints are increasingly used. Primer powder coating most often uses epoxy primers characterized by excellent adhesion and a great barrier effect, as well as polyester topcoats, which show high resistance to changing weather conditions. The use of these materials in the process of powder coating guarantees long-term corrosion protection.

Galvanizing and hot-dip galvanizing

One of the most popular methods of protecting products against rust is galvanizing and then performing the service: powder painting. Coating the materials with a thin layer of zinc makes them fully protected against the destructive effects of weather conditions, such as: water, sun or air. Two methods of galvanizing can be distinguished:

galvanic and fire. The first is recommended especially before powder coating elements used inside, the other, on the other hand, is ideal for surfaces directly exposed to changing weather conditions, placed outside. Galvanizing is performed using electricity, that is, in the process of electrolysis. Ideally prepares the surface for further processing by powder coating. Plating makes the zinc coating smooth and uniform, without any deformation, it does not change the weight or size of the products, so that both the appearance and material properties remain the same.

The second method is hot dip galvanizing. It consists in immersing the treated surface in brought to the state of liquid zinc. The coating produced in this way is much thicker and therefore also more durable. This process provides excellent corrosion protection, it does not even require further treatment and varnishing. At the customer’s request, of course, powder coating can be performed, which will provide an additional protective layer and give the final appearance.

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