Serial production of steel elements-Metal processing

Serial production of steel elements is an extremely complex process in which the design and planning of the production process, which takes place in the office using specialised programs, play a huge role. The serial production of steel elements consists of many different services, including milling, grinding, and turning, but today we would like to talk about the more popular and innovative machining activities, i.e., welding, bending pipes and profiles, and laser cutting, and try to generally describe the procedure of serial metal processing.

Serial production of steel elements: the popularity of the service

Due to the constantly growing demand for serial production of precisely measured metal components, for many years, manufacturers have been outdoing each other by preparing new, advanced technologies for the production of steel components to optimise mass production. The popularity of steel elements in production is so great that currently, steel is the main building material for car parts, decorations, furniture, or building structures, and the production batches of details are counted in billions of pieces per year. For this reason, the engineers responsible for improving the quality of production processes, both at the stage of preparation and post-production control, face serious challenges, because in mass production you cannot afford even the slightest error or deviation from the norm, and the first place is the repeatability of each successive steel element produced. Therefore, to improve the quality and speed of service implementation, new optimization possibilities are introduced to the market. What? For example, traditional mechanical cutting is opposed to laser cutting or new variants of welding processes that are less harmful to workers’ health. The world is developing rapidly in this field, so if you are interested in the topics of metallurgy or metalworking, you should also keep your finger on the pulse and know the latest industry trends. What? For example, traditional mechanical cutting is opposed to laser cutting or new variants of welding processes that are less harmful to workers’ health. The world is developing rapidly in this field, so if you are interested in the topics of metallurgy or metalworking, you should also keep your finger on the pulse and know the latest industry trends. What? For example, traditional mechanical cutting is opposed to laser cutting or new variants of welding processes that are less harmful to workers’ health. The world is developing rapidly in this field, so if you are interested in the topics of metallurgy or metalworking, you should also keep your finger on the pulse and know the latest industry trends.

What are the most important elements in the serial production of steel elements?

The process of designing steel structures is quite similar to designing items from other materials, but each sector and material has its specificity. Serial production of steel elements is a fairly complex process consisting of a theoretical part which includes the two most important elements, i.e., planning and design, and a practical layer, project implementation.

Planning the production process in the serial production of steel elements

Planning the production process in the serial production of steel elements is the most important element of the production of steel elements because, during this procedure, all work estimates and the need for specialists are organized, so it is the part worth spending a lot of time on.

The design of metal elements

Steel structure design tools are designed to accurately measure steel structures and to control the designed connections against EC3 standards. The procedure for designing steel structures consists, among other things, of checking their resistance to bending and buckling and monitoring the ultimate and serviceability limit states.

What metal processing methods are most often used in the serial production of steel elements?

Currently, the most common methods of mass production of steel elements are plastic working methods aimed at bending pipes and profiles or sheetswelding, cutting, most often laser cutting, and others. Metal processing is a key element of the production, which is why there are many variants of each of the services available on the market. But how to choose the best one?

Based on many years of experience in production, we can say with certainty that, currently, the most advantageous option available on the market, both in terms of quality and price, is CNC press bending. When it comes to cutting steel structures, we highly recommend laser cutting as this option is not only affordable, fast, and extremely precise, but also environmentally friendly compared to traditional cutting methods.

However, it should be remembered that the production of steel elements is a complex procedure, where it is always worth looking for individual solutions, so if you plan to outsource such a service as the production of furniture elements, do not spare your time to thoroughly search the market for real specialists.